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Description

Custom Die Casting Services

Die casting is an unparalleled method for producing large volumes of intricate metal components efficiently. Renowned for its unmatched versatility, reliability, and precision, our Die casting services cater to a wide range of industries, ensuring top-notch quality. By significantly reducing or eliminating additional shaping operations, our process streamlines production without compromising on precision. To meet the exacting tolerances required for critical functionalities, post-machining is often part of our comprehensive service offering. Furthermore, our DIE cast parts can receive any post-processing finish available to their CNC machined counterparts, ensuring aesthetic and functional excellence.

Similar to injection molding, our DIE casting process involves the creation of a custom mold tool, or die, capable of housing single or multiple cavities. This approach is particularly effective for softer alloys, such as aluminum and zinc, thanks to their lower melting points. The essence of die casting lies in the precise injection of molten metal into a die cavity, where it forms into the desired shape and solidifies, ready for extraction. Depending on the complexity and requirements of your project, we employ either low- or high-pressure die casting techniques, utilizing a ladle or plunger for metal introduction.

Our capability to produce highly complex parts with tight tolerances allows us to maintain consistent quality across high-volume production runs. Leveraging advanced die casting methods like squeeze casting and semi-solid metal casting, we deliver superior quality parts for a diverse range of applications. While specializing in aluminum and zinc casting, our expertise extends across various materials, showcasing our adaptability and depth of knowledge.

Our team of dedicated project managers and experts actively engages in each project, offering personalized reviews and manual quotes to ensure your specific needs are met with precision. By choosing us, you’re guaranteed a tailored and efficient manufacturing solution that aligns perfectly with your project’s unique demands. Discover the intricacies of our die casting process and the full extent of our capabilities in the sections below, as we commit to propelling your project to new heights with unparalleled quality and service

We provide superior quality aluminum die casting parts and components for a wide range of industries including automotive, food dairy, machinery, medical, plumbing, watering, mining, petrochemical, electrical, energy, aerospace, submarine, and others.

Aluminum die casting is a great choice for manufacturing parts with a highly valued combination of lightweight and superior strength at a high rate. With die casting machines ranging from 180 up to 2,000 metric tons and CNC machine centers, we can produce aluminum die casting parts from a few grams to more than 40 pounds with superior quality ready for assembly.

For aluminum Die casting parts with requirements of esthetical, functional, or protective coatings, we also offer a broad range of surface finishing including powder coating, e-coating, shot blasting, chrome plating, and bright finish.

Advantage

  • Simple or complex shapes
  • Thin wall thickness
  • Light weight
  • High rates of production
  • Corrosion resistance
  • Monolithic – combine multiple functions in one
  • Efficient and economical alternative to other processes

Video

There are many reasons aluminum is the most commonly cast non-ferrous metal in the world. As a lightweight metal, the most popular reason for utilizing aluminum die casting is that it creates very lightweight parts without sacrificing strength. Aluminum die-cast parts also have more surface finishing options and can withstand higher operating temperatures than other non-ferrous materials.

Aluminum die-cast parts are corrosion resistant, highly conductive, have good stiffness and strength-to-weight ratio. The aluminum die casting process is based on rapid production that allows a high volume of die casting parts to be produced very quickly and more cost-effectively than alternative casting processes. Aluminum die casting has become the favored option for buyers worldwide.

Overview

What Is Aluminum Die Casting?

Aluminum die casting is a manufacturing process for producing accurately dimensioned, sharply defined, smooth, or textured-surface aluminum parts through the use of reusable molds called dies. The aluminum die casting process involves the use of a furnace, aluminum alloy, die casting machine, and die. Dies that usually constructed with long-lasting, quality steel have at least two sections to permit removal of castings.

How are Aluminum Die Castings Made?

The aluminum casting dies that are created using hardened tool steel must be made in at least two sections so that castings can be removed. The aluminum die casting process is capable of producing tens of thousands of aluminum castings in quick succession. The dies are firmly mounted in the die casting machine. The fixed half die is stationary. The other one, injector die half, is movable. Aluminum casting dies can be simple or complicated, with movable slides, cores, or other parts, depending on the complexity of the casting.

To begin the die casting process, the two die halves are clamped together by casting machine. High-temperature liquid aluminum alloy is injected into the die cavity and rapidly solidified. Then the movable die half is opened and the aluminum casting is ejected.

To date, the complete cycle of aluminum die casting has been the fastest cycle to produce precision aluminum parts. This is in stark contrast to sand casting, which requires new sand molds for each casting. Although the permanent mold process uses iron or steel molds instead of sand, it is much slower and less precise than aluminum die castings.

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